Increase processing speed with real-time vertical load data to simplify calibration & reduce damage.
Improperly calibrated capping and seaming machines cause damage and seal failure. Precise calibration prevents undersealing or overload. VerticalQC™ tracks the vertical pressure applied to an exact replica of the container and closure as it is processed through high-speed filling lines and sealing equipment.
How the process works:
Use VerticalQC™ smart sensor replicas as part of your regular calibration process to put an end to lengthy shut downs and improve overall line efficiency.
Vertical Load
Calibrate vertical load accurately in pounds or kilograms of pressure with up to 700lb vertical load capacity.
Features & Benefits
Reduce calibration time for capping and seaming equipment.
Avoid damage from undersealing or excess downward force.
Improve process and results of lightweight engineering projects.
Identify damage from over-stacked pallets in storage and shipping.
Test new machinery and processing lines.
Closure Versatility [ More+]
Works with many types of closures including lids, corks and twist offs for quick set-up and minimal downtime.
Interchangeable Pod System
Transferable sensor pods enable flexibility and cost-effective expansion to multiple replica container types.
Custom Acrylic Replicas
Heat and water resistant acrylic replicas are based on your containers’ CAD drawings for absolute accuracy.
Integrated Photo & Video
Integrated photo and video capture visualizes the root cause of product damage.
Transportation Mode [ More+ ]
Deploy in a case or pallet during shipping for a dock-to-shelf account of your product’s transportation journey.
Technical Specifications
Data Recording
Sampling Rate: Up to 100,000 samples/second to ensure 99% repeatability on any given point.
Battery
Type: Rechargeable Li-Ion
Charge: 8 hours continuous use
Vertical Load Detection
2000lb-f load cell
700lbs (300 kg) capacity
500lb-f load cell / 500lbs (225 kg) capacity for seamer
Configurable App
Customized thresholds quickly detect areas where vertical load does not match calibration set-points.
Pre-loaded Tablet
The Masitek app ships pre-loaded on a Windows-based tablet for quick set-up and real-time calibration.
Web-based Dashboard
Compare data runs and generate reports from anywhere via an easy-to-use web interface.
Pinpoint problems in minutes.
Quickly isolate improperly calibrated heads using the Masitek solution tablet. Compare data runs to identify recurring issues and trouble areas.
