![product-top-vertical-newagain Image of Vertical QC Masitek Sensor](https://masitek.com/wp-content/uploads/2023/11/product-top-vertical-newagain.png)
Increase processing speed with real-time vertical load data to simplify calibration & reduce damage.
Improperly calibrated capping and seaming machines cause damage and seal failure. Precise calibration prevents undersealing or overload. VerticalQC™ tracks the vertical pressure applied to an exact replica of the container and closure as it is processed through high-speed filling lines and sealing equipment.
![seamerqc-main_redesign Row of glass bottles with ShockQC in a clear glass bottle in the middle](https://masitek.com/wp-content/uploads/2023/11/seamerqc-main_redesign.png)
How the process works:
Use VerticalQC™ smart sensor replicas as part of your regular calibration process to put an end to lengthy shut downs and improve overall line efficiency.
![wine bottle icon showing measurement of vertical load wine bottle icon showing measurement of vertical load](https://masitek.com/wp-content/uploads/2023/11/wine-bottle-icon-showing-measurement-of-vertical-load.jpg)
Vertical Load
Calibrate vertical load accurately in pounds or kilograms of pressure with up to 700lb vertical load capacity.
Features & Benefits
Reduce calibration time for capping and seaming equipment.
Avoid damage from undersealing or excess downward force.
Improve process and results of lightweight engineering projects.
Identify damage from over-stacked pallets in storage and shipping.
Test new machinery and processing lines.
Closure Versatility [ More+]
Works with many types of closures including lids, corks and twist offs for quick set-up and minimal downtime.
Interchangeable Pod System
Transferable sensor pods enable flexibility and cost-effective expansion to multiple replica container types.
Custom Acrylic Replicas
Heat and water resistant acrylic replicas are based on your containers’ CAD drawings for absolute accuracy.
Integrated Photo & Video
Integrated photo and video capture visualizes the root cause of product damage.
Transportation Mode [ More+ ]
Deploy in a case or pallet during shipping for a dock-to-shelf account of your product’s transportation journey.
Technical Specifications
Data Recording
Sampling Rate: Up to 100,000 samples/second to ensure 99% repeatability on any given point.
Battery
Type: Rechargeable Li-Ion
Charge: 8 hours continuous use
Vertical Load Detection
2000lb-f load cell
700lbs (300 kg) capacity
500lb-f load cell / 500lbs (225 kg) capacity for seamer
Configurable App
Customized thresholds quickly detect areas where vertical load does not match calibration set-points.
Pre-loaded Tablet
The Masitek app ships pre-loaded on a Windows-based tablet for quick set-up and real-time calibration.
Web-based Dashboard
Compare data runs and generate reports from anywhere via an easy-to-use web interface.
Pinpoint problems in minutes.
Quickly isolate improperly calibrated heads using the Masitek solution tablet. Compare data runs to identify recurring issues and trouble areas.
![tablet showing vertical load KPI analytics tablet showing vertical load KPI analytics](https://masitek.com/wp-content/uploads/2023/11/tablet-showing-vertical-load-KPI-analytics.png)